Garment Washing: An Effective Process for Beautification of Garments (Part-5)

Garment Washing: An Effective Process for Beautification of Garments (Part-5)
Rahat Khan
Dept. of Apparel Manufacturing
Atish Dipankar University of Science and Technology
Cell: +8801717781833
Email: rahat.info@gmail.com



4.3.6 Hand whicker:
Hand whickering is the wash where after washing the garments, the garments are brushed with emery paper by hand placing on a pattern made by using wire or pipe on wooden board.

Step 1: Desizing

Recipe:
  • Soda ash : 250gm
  • Antistant : 50gm
  • Time : 15min
  • Temperature : 600c
Procedure:
A lot size of 5 kg garments was considered. Water was added at the rate of 1:5 liquor ratio i.e. 25 kg water.
  • At first the machine was started running.
  • Soda ash was added.
  • Antistant was added.
  • The process was continued for 15 min at a temperature of 600c.
  • Then the liquor was dropped
Fig: Flow diagram of desizing
Step 2: Enzyme wash

Recipe:
  • Acetic acid : 20gm
  • Antistant : 20gm
  • Powder enzyme : 200gm
  • Liquid enzyme : 150gm
  • Time : 25min
  • Temperature : 450c
Procedure:
A lot size of 5 kg garments was considered. Water was added at the rate of 1:5 liquor ratio i.e. 25 kg water.
  • At first the machine was started running.
  • Acetic acid was added.
  • Antistant was added.
  • Powder enzyme was added.
  • Then liquid enzyme was added.
  • The process was continued for 25 min at a temperature of 450c.
  • Then the liquor was dropped
Fig: Flow diagram of enzyme wash
Step 3: Hydro extraction
After drop the liquor, the hand whicker wash garments turned to Hydro extractor machine to remove excessive water from the garments

Step 4: Drying
After hydro extraction the garments were turned to drying machine for better drying. This process continued for 15 minutes.

Step 5: Hand whickering
After washing the garments was placed on a pattern (It is a design made by using wire/pipe on a wooden board) then brush it with emery paper by hand.

Step 6: Normal wash
It was done by normal water for 5 minutes

Step 7: Hydro extraction

After drop the liquor, the hand whicker wash garments turned to Hydro extractor machine to remove excessive water from the garments

Step 8: Drying
After hydro extraction the garments were turned to drying machine for better drying. This process continued for 15 minutes.
 Fig-11: Hand whicker                                 Fig-12: This pattern has been used for hand whicker
4.3.7 Pattern whicker:
Pattern whickering is a type of wash where after washing, the garment was placed on a pattern (It is a design made by using rubber pattern) then sand blasting is done in the pattern area using sand gun

Step 1: Desizing


Recipe:
  • Soda ash : 250gm
  • Antistant : 50gm
  • Time : 15min
  • Temperature : 600c
Procedure:
A lot size of 5 kg garments was considered. Water was added at the rate of 1:5 liquor ratio i.e. 25 kg water.
  • At first the machine was started running.
  • Soda ash was added.
  • Antistant was added.
  • The process was continued for 15 min at a temperature of 600c.
  • Then the liquor was dropped
Fig: Flow diagram of desizing
Step 2: Enzyme wash
  • Acetic acid : 20gm
  • Antistant : 20gm
  • Powder enzyme : 200gm
  • Liquid enzyme : 150gm
  • Time : 25min
  • Temperature : 450c
Procedure:
A lot size of 5 kg garments was considered. Water was added at the rate of 1:5 liquor ratio i.e. 25 kg water.
  • At first the machine was started running.
  • Acetic acid was added.
  • Antistant was added.
  • Powder enzyme was added.
  • Then liquid enzyme was added.
  • The process was continued for 25 min at a temperature of 450c.
  • Then the liquor was dropped
Fig: Flow diagram of enzyme wash
Step 3: Hydro extraction
After drop the liquor, the hand whicker wash garments turned to Hydro extractor machine to remove excessive water from the garments

Step 4: Drying
After hydro extraction the garments are turned to drying machine for better drying. This process continued for 15 minutes.

Step 5: pattern whickering
After washing, the garment was placed on a pattern (It is a design made by using rubber pattern) then sand blasting is done in the pattern area using sand gun.

Step 6: Normal wash
It was done by normal water for 5 minutes

Step 7: Hydro extraction

Hydro extractor was used to remove excessive water from the garments.

After hydro extraction the garments were turned to drying machine for better drying. This process continued for 15 minutes.
Fig-13: Pattern whicker                            Fig-14: Use this pattern for pattern whicker

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