Enzyme Wash Process of Twill/Canvas/Poplin Fabric/Garments

Enzyme washing is very important process of garment washing. There are three process of enzyme washing such as medium shade, light shade and another is enzyme washing of twill/canvas/poplin.

Enzyme washed canvas fabric
Enzyme Wash Process of Twill/Canvas/Poplin:
The enzyme washing process of batch of 60 kg Twill/Canvas/Poplin/Cord ray) trouser is described below:-

First Step: Desizing
  1. Lot weight (Approx 125 pes) ............ 60 kg.
  2. Add water @ L : R = 1 : 10 .............. 600 Litre
  3. Machine Running.
  4. Add Desizing agent @ 0.6 gm / litre ............ 360 gm.
  5. Add Detergent @ 0.5 gm / litre.................... 300 gm.
  6. Temperature.................................... 50°c.
  7. Time........................................10---20 mts.
  8. Drop the liquor.
  9. Rinse one time 3 minutes.
Second Step: Enzyme
  1. Add water @ L : R = 1 : 8 .............. 480 Litre
  2. Temperature.......................... 45°c.
  3. Add Acetic Acid @ 0.5 gm / litre ............ 240 gm.
  4. Add Acid Enzyme @ 1.2 gm / litre ............ 576 gm.
  5. Add Antistain @ 0.50 gm / litre ................ 240 gm.
  6. Time.. (Depend upon the standard)........ 30 to 60 mts.
  7. Increase temperature to 90°c and run 1 minute.
  8. Drain the bath.
  9. Rinse Twice, each 3 minutes.
Third Step : Softing
  1. Add water @ L : R = 1 : 8 .............. 480 Litres.
  2. Add Acetic Acid @ 0.6 gm / litre .......... 288 gm.
  3. Cationic Softner @ 1 gm / litre.............. 480 gm.
  4. Silicon (ME) @ 0.5 gm / litre................. 240 gm.
  5. Temperature.......................... 40°c..
  6. Time................................ 15 to 20 mts.
  7. Drain the bath.
  8. Then unload the garments on trolley.
Fourth Step: Hydroextractor Machine 
After unloading garments from the washing machine then they are sent to hydroextractor machine to remove excess water from the washed garments.  
 
Fifth Step: Drying Machine
  1. Load 60 kg garments to gas/steam dryer.
  2. Temperature set -75°c to 85°c.
  3. Run about 35 to 45 mts.
  4. After run 10 to 15 minutes for cold dryer.
Sixth Step: Delivery
After dryer garment go to quality section for quality checking and then delivery. 
 

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