What is Wrinkle | Permanent Wrinkle Process of Garment | Overall Wrinkle Process

What is Wrinkle?
A wrinkle, also known as a rhytide, is a fold, ridge or crease in the cloth or garments. Wrinkle is a particular type of pressure in the finished fabric. It is produced during finishing operations by the thickness of the seam used to join pieces for processing. Wrinkle resistance in a fabric is a desirable attribute, but it is not easily measured quantitatively. Wrinkle resistance varies from quite low in many fabrics to very high in resilient fabrics. In order to form a wrinkle, a fabric’s wrinkle resistance must be overcome. The fabric may, however, produce strains and store potential energy that can become evident as wrinkle recovery under suitable conditions. 
 
Wrinkled T-shirt
 There are two types of wrinkle process:
  1. Permanent Wrinkle Process
  2. Overall Wrinkle Process
1. Permanent Wrinkle Process:
  • Generally permanent wrinkle is doing on garments after all types of wet process wash in dry position.
  • Permanent wrinkle is done on the garments made from all types of fabrics like, Denim, Twill,
  • Canvas, Poplin, Corduroy, Knit & Polyester etc.
  • For permanent wrinkle we are use resin which is spray on garments particular/specific areaby nozzle.
  • Resin is diluted with water which is recommended by chemical supplier, generally 20% resin& 80% water.
  • After resin spray on respective area, then fold by buyer demand and clip attached upon the folding area.
  • Now hangers the garment in to the hanger trolley, Trolley capacity approx. 80-100 pcs garments.
  • Then trolley with resin treatment garments put inside the Industrial oven.
  • Set temperature 140°c to 160°c, Time 20-40 minutes (if folding layer is less,
  • Less time required, if folding Layer is more, more time is required).
  • Start the machine.
  • When setting time is over, machines are automatically off.
  • After heating time over garments with hanger will stay 10 minutes for cold in oven.
  • Now open the door and trolley with garment out from oven.
  • Open the clip from garment and go to quality section for quality checking & delivery.
2. Overall Wrinkle Process:
  • Generally overall wrinkle is doing on garments after all types of wet process & dry process.
  • Overall wrinkle is done on the garment made from all types of fabrics like, Denim, Twill,
  • Canvas, Poplin, Corduroy, Knit, Polyester, Viscose & Nylon etc.
  • Now tie the whole garment in tight position by thread.
  • For overall wrinkle, we are used resin in washing machine with water and run tied garments for 5 to 10 minutes at 50°c temperature.
  • Then unload the garments from washing machine to trolley for hydro extractor to remove the excess water.
  • Open the tie or cut the thread.
  • Now hanger the garments into the hanger trolley. Trolley capacity appreciates 80-100 pcs garments.
  • Then trolley with resin treatment garments put inside the Industrial oven.
  • Set temperature 140°c to 160°c, Time 50-70 minutes.
  • Start the machine.
  • When setting time is over, machines are automatically off.
  • After heating time over garments with hanger will stay 10 minutes for cold in oven.
  • Now open the door and trolley with garments out from oven and go to quality section,checking & delivery. 
 

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